

Click on the above magazine to read about the Dirt Wheels TRX400EX Pipe Shootout.
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TRX400EX 440cc Midrange Motor Package......$995.00
Kit includes: CT 440 big bore kit with a JE hi performance piston kit, cylinder re-sleeving, sleeve, Web cam, head inspection, cleaning, Race valve job, head re-assembly, CT head porting, and top-end gasket set. This kit price is for you shipping us your top-end only. If you would like to ship us your complete motor, add $250.00 for R&R of top-end.
TRX400EX 440cc Midrange Complete Package......$1395.00
The TRX440EX Midrange Package will give 2 strokes fits on the trails and dunes. It's as reliable as a rock and will run all day on pump gas. We can lean on the compression a bit harder if you don't mind running 100 octane gas. CT customers are pleased with the way the power is increased from bottom to top, with no need to wait on the power. This kit flat hauls. It's peak output on CT's Dynojet dyno is 41 horsepower at the rear wheels. That's a 30% gain over the stock engine which has 27 horsepower at the rear wheels. The over rev is also much better with 20 horsepower more at 9000 rpm. We're confident that there's no better bang for the buck on the market today.
Kit includes: CT pipe and jet kit with titanium needle, CT 440 big bore kit with a JE hi performance piston kit, cylinder re-sleeving, sleeve, Web cam, head inspection, cleaning, Race valve job, head re-assembly, CT head porting, and top-end gasket set. This kit price is for you shipping us your top-end only. If you would like to ship us your complete motor, add $250.00 for R&R of top-end.
TRX400EX 440cc High Output Complete Package......$2400.00
This is the kit you've been dreaming about. This kit puts out mid 40s horsepower and has a very wide power delivery. With this kit you are not trading any bottom-end power for top-end power, it has more power throughout the entire range. It is set up at 12/1 compression, so you would need to run a minimum of 100 octane gas.
Kit includes: CT pipe, CT 440 big bore kit with a JE hi performance piston kit, cylinder re-sleeving, sleeve, Web HO cam, Keihin 41mm FCR carb, short valve guides, Race valve job, hardfaced rockers, valve springs with titanium retainers, head re-assembly, CT head porting, and top-end gasket set. This kit price is for you shipping us your top-end only. If you would like to ship us your complete motor, add $250.00 for R&R of top-end.
Shipping Instructions for Motors

The dyno chart above shows the stock horsepower in blue. Our CT 440 Midrange Motor Package is shown in red.
CT TRX400EX Pipe Kits
CT 4 stroke pipes are proving to be the best on the market. The CT 400EX slip on muffler was the best slip on in the Dirt Wheels Magazine pipe shoot out. CT does extensive dyno testing to make sure we are offering the best pipe or pipe kit available. Many pipes are offered as a kit. We do this because our extensive testing would show a large gain in adding a few components like jetting or an aftermarket air filter. If there is not a significant horsepower increase, then we just offer the pipe only. You will note for the 400EX, we offer two different styles of exhausts: A slip on muffler to use with the stock head pipe and engine, and a complete pipe kit for the 34-40+ horsepower Midrange and High Output Power Packages. Bolting our complete pipe kit on a stock 400EX will gain horsepower, but the gain won't even be as significant as the gain created by the Midrange or High Output Power Packages.
Noise: The disc type spark arrestor system allows you to tune the noise level. Our system tuned for peak horsepower running all 12 discs puts out a throaty sounding 101dBs. This is not acceptable for many riding areas. With the disc type system, you can simply remove discs to get to the range you need. At 6 discs, you would be in the 93dB range. You will lose some horsepower as you cut the noise. Our pipe will still make the most power at any dB as compared with any other aftermarket pipe at the same dB level.
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Part # |
Description |
Price |
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Exhaust |
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| PP-H400 |
TRX400EX Pipe Kit The CT Racing Sonic TRX 400EX exhaust system includes a stainless header, muffler with 12 discs, and jet kit including our titanium needle. |
$507.95 | |
| PP-TURN-D | Turn Down End Cap Turn down tip includes 6 stainless steel bolts. |
$54.95 |
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Shop Services |
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| LB-020 | TRX400EX Head Porting
CT Racing has done significant amounts of flow bench and dyno testing to offer you the best port layout for your application. We highly recommend getting a valve job at the same time the head is being ported. Our CNC valve job ties in with the port work to offer extremely effective flow numbers. |
$350.00 | |
| LB-022 |
TRX400EX 3 Angle Valve Job
Quality valve job. |
$144.00 | |
| LB-023 |
TRX400EX 5 Angle Radius Race Valve Job The 5 angle radius Race valve job significantly raises the flow characteristics at low valve lift and definitely shows a horsepower increase throughout the useable power curve. |
$192.00 | |
| LB-023BV |
TRX400EX 5 Angle Radius Race Valve Job for +1mm Intake & Exhaust Valves The 5 angle radius Race valve job significantly raises the flow characteristics at low valve lift and definitely shows a horsepower increase throughout the useable power curve. The 5 angle valve job really shines on big valves as the seat diameter is opened up all the way into the aluminum casting, blending to the port work. Adding +1mm valves to a modified engine package helps the mid to top-end horsepower. Most aftermarket hi compression pistons are NOT clearanced for +1mm valves, on the 400ex. |
$240.00 | |
| LB-002 | Bore Cylinder | $65.00 | |
| LB-010 | Split 4 Stroke Cases, Inspect Crank & Trans, & Reassemble | $475.00 | |
| LB-014 | Sleeve 4 Stroke Cylinder (labor only) | $150.00 | |
| LB-018 | Disassemble & Reassemble 4 Stroke Top-end (from bottom-end only) | $250.00 | |
| LB-019 | Disassemble 4 Stroke Head, Clean Ports, Lap Valves, & Reassemble | $65.00 | |
| LB-026 | Rebuild 4 Stroke Crankshaft (labor only) | $75.00 | |
| PP-DISC-12K | CT Spark Arrestor 12 Disc End Cap Kit with Bolts | $93.95 |
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Engine Components |
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| PI-JE-132697 | TRX400EX JE Hi Performance Piston Kit - 85mm 10.5:1 Comp Ratio | $150.40 |
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| PI-JE-199655 | TRX400EX JE Hi Performance Piston Kit - 85mm 12:1 Comp Ratio | $172.20 |
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| PI-JE-133889 | TRX400EX
JE Hi Performance Piston Kit -
87mm Big Bore 10.8:1 Comp Ratio 415cc
Cylinder bore and hone required. |
$150.40 | |
| PI-JE-177240 | TRX400EX
JE Hi Performance Piston Kit -
88mm Big Bore 11:1 Comp Ratio 426cc
Cylinder bore and hone required. |
$150.40 |
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| PI-JE-177239 | TRX400EX
JE Hi Performance Piston Kit -
88mm Big Bore 13:1 Comp Ratio 426cc Cylinder bore and hone required. |
$150.40 |
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| PI-JE-247610 | TRX400EX
JE Hi Performance Piston Kit -
88.5mm Big Bore 12:1 Comp Ratio 430cc Cylinder bore and hone required. |
$172.20 |
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| PI-JE-208552 | TRX400EX
JE Hi Performance Piston Kit -
89mm Big Bore 12:1 Comp Ratio 435cc
Cylinder bore and hone required. |
$172.20 |
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| PI-W8604D A thru C |
TRX400EX Wossner Hi Performance Piston Kit - 85mm 11:1 Comp Ratio Available sizes: A (std), B (+.01), and C (+.02). |
$166.45 |
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| PI-W8604D 050 thru 400 |
TRX400EX Wossner Hi Performance Piston Kit - 85.5-89mm 11:1 Comp Ratio Available sizes: 85.5, 86, 86.5, 87, 87.5, 88, and 89mm. |
$166.45 |
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| PI-W8702D A thru C |
TRX400EX Wossner Hi Performance Piston Kit - 85mm 12.5:1 Comp Ratio Available sizes: A (std), B (+.01), and C (+.02). |
$166.45 |
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| PI-W8702D 050 thru 400 |
TRX400EX Wossner Hi Performance Piston Kit - 85.5-89mm 12.5:1 Comp Ratio Available sizes: 85.5, 86, 86.5, 87, 87.5, 88, and 89mm. |
$166.45 |
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| GA-C7279 | TRX400EX Cometic Top-end Gasket Set (does not include valve stem seals) - 86mm | $32.90 |
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| GA-C7593 | TRX400EX Cometic Complete Motor Gasket Kit - 86mm | $50.15 |
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| GA-C7826 | TRX400EX Cometic Top-end Gasket Set (does not include valve stem seals) - 89mm Big Bore | $34.95 |
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| GA-C3227 | TRX400EX Cometic Complete Motor Gasket Kit - 89mm Big Bore | $50.15 |
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| EC-HR-4040 |
TRX400EX Hot Rods Heavy Duty Crank - Stock Stroke Main bearings not included. |
$287.55 |
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| EC-HR-H460BBSK |
TRX400EX 460cc Big Bore Stroker Kit Kit includes: CP hi performance 89mm 10.5:1 big bore piston kit, Hot Rods heavy duty +4mm stroker crank, and Cometic complete motor gasket set. Main bearings not included. |
$629.95 | |
| EC-WC-55-891 |
Web Cam 400EX Performance Camshaft TRX400EX Web Camshaft -350In./345 Ex. Lift 280/280 Duration ($180.00 core charge or send us your cam) This is the best all around cam on the market today, and we've tested every other cam we can get our hands on against it. We use it on our 440 kits and achieve well over 40 HP with lots of bottom. Web recommends hardfacing the rockers with this cam, but we don't. We find that as long as your rockers are in good shape, and you don't install heavy springs, use good oil (Redline 15-50, Kendahl 10-40, Honda Synthetic or Amsoil) you'll have no problems.
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$159.95* |
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| EC-WC-55-911 |
Web Cam 400EX Performance Camshaft TRX400EX Web Camshaft -385Ex./370In 310/310 Duration ($180.00 core charge or send us your cam) This cam is a ripper, if your going with a big Carb. and full performance mods, this is the go to Cam. |
$159.95 |
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| EC-WC-55-961 |
Web Cam 400EX Performance Camshaft TRX400EX Web Camshaft -378In/378Ex. Lift 274/274 Duration ($180.00 core charge or send us your cam) |
$159.95 |
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| EC-KW-30-311* | TRX400EX Stainless Steel Standard Intake & Exhaust Valves
Less expensive and more durable than stock. Requires valve spring kit part #EC-KW-30-3111. |
$38.15 ea |
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| EC-KW-30-311* | TRX400EX Stainless Steel +1mm Oversize Intake &
Exhaust Valves JE pistons do not clear +1 valves valves, the pockets must be opened up. Requires valve spring kit part #EC-KW-30-3111. |
$38.15ea |
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| EC-KW-30-3111 |
TRX400EX Hi Performance Lightweight Racing Valve Spring Kit with Titanium
Retainers
Requires hardfaced rocker kit part #LB-HR-H00. |
$100.80 | |
| LB-105 | TRX400EX Hardfaced Rocker Kit ($75.00 core charge or send us your rockers) | $259.95 | |
| EC-OT-400EX | TRX400EX Oil Tank | $259.95 | |
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Intake |
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| AF-DB-1126 | Dura Blue Foam Air Filter | $39.85 |
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| AF-KN-HA-4099 | K&N Air Filter | $57.00 |
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| AF-WRQ165-45T | Outerwear for K&N HA-4099 Air Filter | $14.95 | |
| AF-WR4850V | Air Box Lid Outerwear | $21.00 | |
| AF-AB-HT400 | CT Aluminum Air Box (must use stock or Uni filter) | $255.95 | |
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Clutch |
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| CL-H056 | '99-'04 TRX400EX Hinson Billetproof Clutch Basket | $235.00 |
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| CL-H057 | '05-'08 TRX400EX Hinson Billetproof Clutch Basket | $235.00 |
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| CL-BP056 | TRX400EX Hinson Backing Plate Kit | $47.00 |
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| Ignition | |||
| IG-H4-DFS1-14P | Dynatek TRX400EX '05-'08 Programmable Ignition Direct plug in performance: 4 programmable timing curves, programmable rev limiter, external curve selector switch, plug-in module replacement, and more. |
$339.95 |
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Carburetion |
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| CB-027 | 400EX Keihin 39mm FCR Carburetor Kit
Kit includes thumb throttle cable. |
$577.00 | |
| CB-029 | 400EX Keihin 41mm FCR Carburetor Kit Kit includes thumb throttle cable. |
$600.00 |
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| CB-JK02 | 400EX CT Jet Kit w/ Titanium Needle | $49.95 |
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| Controls | |||
| CH-FLX-QR1431-** |
Fasst 1-1/8" Flexx Bars
These are the best off road bars money can buy. Bars come with three different elastomers to get the proper cushioning for your type of riding along with a cross bar pad in your color choice of blue, grey, or red. A 1-1/8" bar mount kit is required. |
$329.95 | |
| CH-TG-CRHI |
Tag T-2 CR High Bend 1-1/8" Fat Bars with Bar Pad Bars are available in black or silver and bar pads are available in black, blue, or red. A 1-1/8" bar mount kit is required. |
$89.95 | |
| CH-TG-UNMNT |
Tag Universal 1-1/8" Bar Mount Kit This is a clamp set than converts your stock 7/8" bar clamp to the 1-1/8" Fat Bar set up. Can be used with any brand 1-1/8" bars. |
$69.95 | |
| CH-ASV-BCRFQ2* | ASV F3 Pro Pack with Clutch and Brake Lever - Black, Blue, or Red | $164.95 |
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| IG-KS | Pro Design Tether Kill Switch - Black, Blue, or Red | $36.95 |
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| Order By Description | Power Madd Hand Guard Kit Kit includes hand guards and mount kit. Hand guards are available in blue/black, black/black, silver/black, white/black, yellow/black, and blue/silver. |
$52.95 |
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Brakes |
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| BR-SL-400EX-F | Streamline Steel-braided Front Brake Line Kit (specify
color & length) Available in black, blue, clear, green, red, or smoke. Some colors and lengths may need to be special ordered. |
$92.95 |
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| BR-SL-400EX-R | Streamline Steel-braided Rear Brake Line (specify
color & length) Available in black, blue, clear, green, red, or smoke. Some colors and lengths may need to be special ordered. |
$42.95 |
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| BR-SL-BLC-1 | Billet Brake Line Clamp - 1 pair
(specify color) Can be used with any 3/4" or 1" diameter A-arm. Available in black, blue, red, or silver. |
$29.95 |
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Chassis |
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| CH-LR-4EXAA+2SE | Laeger's +2" Sport Edition A-Arms - Stock Shock | $615.00 |
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| CH-LR-4EXAA-LT* | Laeger's A-Arms - Long Travel (specify length -
+0", +1", +2", or +3") Add $50.00 for adjustable caster. |
$79500 |
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| CH-LR-4EXSA* | Laeger's Swing Arm +1-1/4" Length |
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| CH-LR-4EXSS* | Laeger's Anti-vibration Steering Stem (specify
length - +1/2" or +1-1/2")
Top clamp not included. |
$250.00 | |
| CH-LR-PK-118 | Laeger's Steering Stem Perch Kit - 1-1/8" | $85.00 |
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| CH-LR-PK-78 | Laeger's Steering Stem Perch Kit - 7/8" | $85.00 |
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Axles |
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| AX-DB-20-1159 | Dura Blue Heavy Duty Axle
This axle is a recreational level axle that is twice the strength of the stock axle. It's a cost effective choice when reliability is a prime concern. |
$347.40 |
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| AX-DB-20-1159SP | Dura Blue Eliminator 2+2 Extended Axle
The Eliminator axle used for all forms of racing and high performance applications. Many of the models come with the patented Posi•Lock system which removes threaded sections from the flexing area of the shaft (a source of crack generation). |
$433.80 | |
| AX-DB-20-1159EX | Dura Blue Eliminator X-33 Pin Drive Axle with
Cast Hubs
The X-33 axle uses the same superior material and heat treating as the Eliminator. The unique difference is in the design of the wheel hub mounting area. Standard design ATV axles neck down to about 1" in diameter. A splined wheel hub slides onto the axle shaft and is retained with a hex nut. As all ATVer's know, hubs loosen frequently. The X-33 changes all that. The wheel hub is clamped solid and driven by a pin on a 1-3/8" diameter shaft. This axle is rifled to reduce weight near the rotational axis of the ATV. The X-33 allows for 16 different wheel offset alternatives. |
$612.00 | |
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Graphics |
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| GR-H400-BLU | CT Graphics Kit with Seat Cover - Blue | Discontinued | |
| GR-H400-RED | CT Graphics Kit with Seat Cover - Red | Discontinued | |
Phone Order Hotline: (562) 945-2453

